Install Tooling ( C ) onto bearing cage assembly ( 24 ). Attach Tooling ( C ) to a suitable lift device and a hoist.
Use Tooling ( C ) and the hoist to situation yield cage fabrication ( 24 ) onto the transfer case fabrication, as shown. The weight of bearing cage assembly ( 24 ) is 25 kilogram ( 55 pound ).
Remove Tooling ( C ) from bearing cage assembly ( 24 ).
Illustration 32 g00532669
Use 16 bolts ( 23 ) and the washers to install bear cage assembly ( 24 ) to the transfer case assembly. evenly tighten 16 bolts ( 23 ) to a torsion of 135 20 N molarity ( 99.57 14.75 pound foot ).
Illustration 33 g00565686Note : Zero the dial indicator on top of the end gambling measuring cock. Use a pry bar to lift the goal gambling measuring tool. Use the dial index to measure the end bring.
Install Tooling ( D ), as shown. Use Tooling ( D ) to measure the end play between bearing cage fabrication ( 24 ) and the transfer case assembly. phonograph record this measurement.
Remove Tooling ( D ).
Repeat Steps 42.a through 42.n until a full conclusion play of 0.10 to 0.18 millimeter ( 0.004 to 0.007 column inch ) is obtained.
Illustration 34 g00532668
Insert output shaft ( 22 ) into the remove case assembly, as shown.
Install retaining band ( 21 ) to secure output quill ( 22 ).
Illustration 35 g00532665
Install ball ( 20 ) into support house forum ( 16 ).
install two O-ring seals ( 19 ) onto support housing assembly ( 16 ).
Illustration 36 g00566377
Use Tool ( F ) to install retaining ring ( 18 ) into the groove of center spear ( 17 ).
Illustration 37 g00532660
Use a couple of pliers to compress retaining hoop ( 18 ).
Install subscribe housing fabrication ( 16 ) onto center quill ( 17 ), as retaining ring ( 18 ) is being compressed.
Illustration 38 g00532633
Position center shaft ( 17 ) and support house assembly ( 16 ) into the transfer case assembly, as shown.
Use eight bolts ( 15 ) and the washers to install subscribe housing assembly ( 16 ) to the transfer case assembly. evenly Tighten eight bolts ( 15 ) to a torsion of 410 50 N thousand ( 302.4 36.9 pound foot ).
Illustration 39 g00532630
Insert speed drive shaft ( 14 ) into the end of the transfer case assembly, as shown.
Illustration 40 g00565808
Position servant ( 9 ) onto detector rotor ( 11 ), as shown.
Use Tool ( B ) ( not shown ) and a suitable crush to install ball bearing ( 13 ) onto detector rotor ( 11 ).
Install retaining closed chain ( 12 ) onto detector rotor ( 11 ).
Illustration 41 g00532620
Use four bolts ( 10 ) and the washers to install servant ( 9 ) and detector rotor ( 11 ) to sensor housing ( 7 ).
Illustration 42 g00532618
Use five bolts ( 5 ), five grommets ( 6 ), the washers and the spacers to install detector house ( 7 ) and spacer ( 8 ) onto the transfer subject assembly.
Illustration 43 g00532595
Position universal articulation yoke ( 3 ) and O-ring seal ( 4 ) onto the transfer gear.
Illustration 44 g00532585
Install bolt ( 1 ) and retainer ( 2 ) to install universal joint yoke ( 3 ) onto the transportation gear.End By :
Assemble the transmission global. Refer to Disassembly and Assembly, “ Transmission Planetary – assemble ”.
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